An experienced Manufacturing Process Professional with over 11 years of experience in Home Appliance industry. Having cross-functional expertise of Manufacturing & Quality Control..I am looking for a position of Manufacturing Production Manager where I can utilize my skills & expertise.
Dawlance Group of Companies July 2013 - at PresentReporting Staff:(Direct Reporting; Managers -9, Ind. Reporting; Engineers- 6, DAE-16, Workers- 400)
Execution of Lean Manufacturing in overall production facility.
Ensuring safety and quality standards in unit along with administrative tasks, PMP, HSE and IMS compliance.
Transformation of Double Shift Operations into Single shift in whole Factory with 100% same output.
Capacity enhancement through automation (50/hour to 90 / hour), monitoring of hourly production, Focus on Lean Manufacturing concept by reducing stocks, wastages and rejections.
Increased the Productivity of Washing Machine up to 40%.
Executed bar code tracking system from initial point to end point for traceability and record keeping.
Fabrication, Installation & Commissioning of conveyors, transferring devices, upending & lowering devices
Under the supervision of Foreigners to make fully automatic working at Foaming caused 50% saving in the Project.
Dy. Manager Production
Dawlance Group of Companies July 2010 - at PresentResponsibilities:
Key responsibilities include achievement of production targets for Chest Freezers, Split air conditioners & Microwave ovens with optimal utilization of human resources, machines and equipment through concept of Lean Manufacturing.
Got promoted as Manager Quality Control in mother plant.
Acquired training from China for the manufacturing and start-up of Floor standing AC.
Achieved highest daily production (600 units) of Split AC in single shift.
Reduced manpower at microwave Assembly line by 10 with increased productivity by Line balancing technique and by transferring sub-assemblies to main line.
Assistant Manager Production
Dawlance Group of Companies July 2008 - at PresentResponsibilities:
Main responsibilities to run assembly line in a balanced way in every station to improve Productivity.
Involved in line balancing through CT and MOST techniques.
Developed Skill Matrix for complete Assembly Line to streamline the Process.
Got Promoted up to 3 grades ahead.
Scope of work & responsibilities had increased from Chest freezer to Split AC and Microwave ovens as well.
Achieved highest ever packing of chest freezers in one shift (410).
Dawlance Group of Companies July 2005 - at PresentResponsibilities:
Ensuring Production targets as per production plan.
Controlling of defects, rejection and safety issues at Sheet metal, Foaming & Paint shop.
Monitoring of WIP inventory to avoid mismatch between physical and Oracle quantity.
One of the team member in Commissioning & installation of Foaming machine and Paint shop.
Promoted to Assistant Manager.
Eradication of in-house defects by strong inspection level by following Quality Standards and through diversified testing methods.
Controlling of Process through calibration of equipment.
Implementation of basic quality tools and QMS.
Transferring problem solving & analytical skills to the team.
Approval of raw materials based on standards and also having authority of approval/rejection of WIP inventory.
Reduction in cost of quality and market failure ratio.
Lead departmental daily, weekly and monthly meetings to achieve quality targets.
Reduced market complaints in Refrigerators by 21 %.
Develop team for quality control through different trainings including manager quality control.
Reduction of in process defects by 15% through FPI procedures and predictive methods.
Aesthetic improvement in Product Quality verified through indexing.
2014 - 2014
(1 year) Sindh
Ten most significant tools of Operation Excellence/ Lean Manufacturing
2012 - 2012
(1 year) Sindh
Institute of Business & Technology
2007 - 2009
(2 years) Sindh
BE ( Mechanical)
NED University of Engineering & Technology
2001 - 2004
(3 years) Sindh